This strength and reliability is especially important in pistons, as they are the heart of the engine and have intense demands put on them. 2 Years By clicking "I Agree" or by using the Google Maps functionality to obtain driving directions, you acknowledge and agree that use of Google Maps is subject to the then-current Google Maps/Google Earth Additional Terms of Service athttps://developers.google.com/maps/terms-20180207#section_9_3 and Google Privacy Policy at https://policies.google.com/privacy, Note that by entering data in this application for purposes of obtaining driving directions, you are providing such data directly to Google LLC and/or its affiliates. While without having the truck to properly diagnose I can say that you should watch just throwing parts at it. (Retarded timing is used to help improve starting capabilities, decrease noise or lower engine emissions.). I have checked the fuel pressure and it is 39-40psi at 1,000rpm. 28. 32. This flow takes air and heat away from the housing. 12. Black or white idle or load. I would make sure had no air in fuel before replacing hard parts. After Caterpillar completely took over the construction market, the company began branching out in the late part of the 1900s. Constant bleed valve (1) lets approximately 9 gal./hr. the numbers are on top of the injector I can't remember if they are on the solenoid or the top of the plunger where the rocker arm sits, you do not need a file from a cd or from cat those are only on accert and newer have you monitored all your ecm inputs from your ecm as far as boost, fuel temp, atmospheric press,,etc. Do you have any smoke when it is cutting out or missing? It started one day and steadily got worse. The product quickly became the hot item for Bens company, the Holt Manufacturing Company. Some 5EKs were made from a bad casting, causing the crankshaft to break most commonly at journals 1 and 6. From unique design to proven results, Cat filters and fluids deliver industry-leading protection for your Cat equipment. Your Caterpillar account is the single account you use to log in to select services and applications we offer. They began building truck engines for both on- and off-highway applications, and entered the global market. Cat technology and services give you the edge you need for success. I replaced the transfer pump this morning and fuel pressure increased to 90 at idle and 110 at high idle. The new company name was based on Ben Holts infamous design, and Caterpillar with a capital C was officially born. Caterpillar 3406E/C15 Fuel Injector, RemanufacturedP016881RAt this point in time, the majority of fuel injectors out there for older engines are remanufactured. Filter base. This baby is made from chilled cast iron and alloy steel, which is definitely how it excelled at those durability tests. It has had a choppy lope to it ever since built it, now it seems to have a miss. Governor control shaft. When this thing is running it has almost no blowby coming out the breather hose and the owner says he never has to add oil between oil changes. Are you setting the trim codes on the injectors? document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); 3304 & 3306 Fuel Flow Using The Priming Pump And Bleed Valve. A third-party browser plugin, such as Ghostery or NoScript, is preventing JavaScript from running. 27. . Part of the problem is that Caterpillar used flimsy gaskets. 3 Years For a better experience, please enable JavaScript in your browser before proceeding. Weight: 24.89t - Standard tyres: 26.5R25 - Bucket width: 3.27m - Bucket capacity: 4.7m - Bucket capacity min. We need more information to finish setting up your account. Caterpillar has also made iron modifications to help reduce white smoke. 3406E and 3456 Industrial Engines Connecting Rod Bearing Journal, 3406E and 3456 Industrial Engines Vibration Damper, C-15 and C-16 Industrial Engines Pinion Clearance Adjust, C-15 and C-16 Industrial Engines Electric Starting System Test, C-15 and C-16 Industrial Engines Charging System Test, C-15 and C-16 Industrial Engines Battery Test, 120.650 0.020 mm (4.7500 0.0008 inch), 120.015 0.020 mm (4.7250 0.0008 inch), 119.380 0.020 mm (4.7000 0.0008 inch), 129.891 0.013 mm (5.1138 0.0005 inch), 130.526 0.013 mm (5.1388 0.0005 inch). You see, remanufactured injectors are pretty amazing, and most of the parts of them are actually new. Find insightful analyses in cooperation with experts from both industries. Its brand-spanking new, so you get the longest possible life out of it. Attachments vary among different engine models. You can now create an account to manage your preferences and personalize your experience on Cat.com. Another major factor is retarded timing, which means the fuel is injected after the optimum time for complete combustion. Natural disaster assistance is just one more way were here for you during tough times. The products below may not be the right product for your specific engine. I am not able to calibrate the timing as I dont have the probe required to do it. Constant bleed valve (in fitting). It was the last the 3406 model engine, with its predecessor being the 3406C. No air in the fuel and restriction barely moves the needle on the gauge. You should still always be careful when ordering parts, however, and make sure that you get parts with the correct part number. And all of these components are made in an ISO 9001:2008 certified facility, so you know their production is no joke. Cat 3406E Reman Long Block (Complete) (Tier 2) Description: Cat Reman long blocks are an assembled block, crankshaft, cylinder packs, cylinder head, camshaft, valve mechanism, front geartrain, front housing, water pump, accessory drive, and lifting eyes, together with a shipped-loose fuel transfer pump, and oil cooler. Welcome! The piston rings are also designed with an eye to detail, and the oil control ring especially has exact tangential tension to seal the cylinder and collect oil perfectly. I bob-tailed the truck down the road and it has a very noticeable "miss" feel to it. Inquire the spare part you look for from our partners with a few easy steps and choose the best offer. Cold ambient air temperatures and cold engine coolant temperatures also contribute to inefficient combustion. First, fuel is not burned efficiently when the engine runs at idle or at low engine speed without load, which are normal start-up conditions. 2303728 | Caterpillar 3406E Fuel Injector, Remanufactured (10R8502) Key . To perform diagnostics correctly, you need the proper information, this fault code manual gives you the best information. A good camshaft like this can enhance your engines power, spool up times, and overall performance, making it one of the most important parts in your engine. Your email address will not be published. Here is cool tool I keep going back in forth over to help diagnose injector issues. Okay, okay, you have seen this one in our spotlight on the C15 too, but we promise that its worth repeating. Youtube Hi ! Simply enter your address and select the type of equipment you're looking for. Would you like to set this dealer to your account as well? Inlet for lubricating oil for automatic timing advance unit. 31. Your email address will not be published. Ive pulled, pushed, bent and twisted on wiring with no change. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. It is most notable idling around 900 rpm or about anytime driving down the road and engine is warmed up. Trucks are currently available only in the United States and MARINE PRODUCT SUPPORT Browse our inventory of new and used Caterpillar 3406E Engine For Sale near you at TruckPaper.com. Need help finding a Cat dealer near you? I assume you already sent the three injectors back for cores you had already replaced so there is no chance of swapping them with the other three old ones in motor ok so now that all the easy stuff has been shot down how about the ground on the head? A fuel sample was taken but I havent gotten the results back yet. Dont worry, we can. SLEEVE METERING FUEL INJECTION PUMP You're a power user moving through this website with super-human speed. Harrisburg, Pennsylvania 17112. Channel. I had one do the same thing about a year ago. This strategy can advance the fuel injection timing even when the rpm is low, or make the engine run on a portion of the cylinders until the engine is warm. Need help with your Caterpillar engine? For example, we can sell something we call a pin and roller kit. it will smooth out after about 15 seconds but sometimes its shuts off instead of running. The E was the first successful fully electronic motor. As awesome as this kit is, dont assume its the one for you. CAT Vocational Was the head checked during the overhaul? When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Adail Eduardo Gut, 2800 Stio do Mursa Coordenadas Geogrficas: -23.240750,-46.828250. 4 Years I would make sure had no air in fuel before replacing hard parts. Passage (to transfer pump inlet). EC-6TW. 3406E and 3456 Industrial Engines - Valve Cover Base. I wouldn't let the parts room send the cores in until I was done so I still have them and I have considered swapping them as well. White smoke is typically not as much of a problem with electronically governed engines as it is with mechanically governed engines. Please review and provide any missing information. Whether its telematic data from equipped machines that gives you better insight into your operation. Please remember that when buying products from HHP, we always require a part number or engine serial number, depending on the product you wish to purchase. More technical details, like: bucket capacity max., steering mode, lifting force, dimension lxwxh, cylinder bore x stroke are available in the full technical specs. We will require an engine serial number to match you up with the kit that will properly fit your engine. Additional information is available in this. Flexibility each job requires with the performance and productivity you expect. Position for oil pressure shutoff (attachment). It meets all of the exact specifications for Caterpillars original turbocharger (and by that we mean the manufacturer that made that turbocharger for Caterpillar), but it only costs a fraction of the price. This was fixed when the engine upgraded to the C15, and seals replaced gaskets, along with a new block design. Remove & Install Valve Cover Base Start By: a. remove valve covers 1. 3406Es can be found most often in Peterbilt and Freightliner vehicles. Technical specs. It also helps that they are a pre-emissions engine, which is preferred by many that drive and work on these heavy duty diesel engines, but is outlawed in the state of California. 2. This track system is what gave Caterpillar its name, as the unique way the machines moved was often compared to caterpillars. What will that new or used Cat machine cost you? Or, if you already know the name of the dealer you're searching for, you can type in the dealer's name for a list of locations. Cookies He pin timed it. Rather than issue a recall, Caterpillar handled the crankshaft problem as they came up, and has been pretty good about replacing the defective ones when a problem is reported. 24. Cat c15 running rough sounds like injector no codes but found no change in engine running sound untill cutting out #4 - Answered by a verified Technician. Of the products we offer for the 3406E, the ones below are some that are popular with our customers. This manual is printed by the Caterpillar print shop so you can be sure the . Job Listing Rules. It is most notable idling around 900 rpm or about anytime driving down the road and engine is warmed up. Took it to an expirienced cat mechanic. Caterpillar 3406E/C15/C15 ACERT Cylinder Head, New. Specifications & Technical Data (2017-2023), L2606E Bell Specification for North America (EN), L2606E Bell Specification for Europe (EN), Rear-mounted mowers - disc without conditioner, Structural and Civil Engineering Equipment, Tower Cranes - Trolley Boom - Top-slewing, Worlds Top 10 biggest mining dump trucks, Worlds Top 10 largest hydraulic excavators, Top 10 Most Popular Mini Excavators on LECTURA Specs. I think you replaced the fuel pressure regulator when had the rough running after overhaul. Please get in touch if you'd like more information about our products and services, to arrange a demo of SafelyHome, or to discuss how we can help your organization achieve safety excellence. Doosan at SaMoTer - Italian Premiere of New DEVELON Brand, engcons new 2023 catalogue, with even smarter products to change the world of digging, Trackunit brings site-focused approach in fresh downtime drive. Every month 400 people find a job with the help of TruckersReport. Caterpillar C15/3406E Camshaft, NewP200426This particular camshaft is completely new and has been thoroughly tested. Using different pistons to increase the compression ratio or altering the opening and closing of valves can reduce white smoke, too. The forged casting also has a secret sauce with more nickel than your standard cylinder head, which adds more strength and durability. The camshaft and rocker levers are good. Sorry this is so long but Im having a problem with a 3406E 5EK engine. Fuel: Diesel Liter: 14.6 Cubic Inch Displacement: 893 Cylinder Bore Diameter: 5.4000-5.4020" (137.16-137.211 MM) Stroke: 6.500" (165.1 MM) Cylinder Configuration: L6 Engine Comments: 3406E truck, OHC, 24 Valve . Note that by entering data in this application for purposes of obtaining driving directions, you are providing such data directly to Google LLC and/or its affiliates. I'm sure this has been my problem all along. This was after replacing the check valve in the fuel manifold. Timing pin in storage position. I don't like seeing guys throwing good money at bad. Finally, refer to your engines operating and maintenance manual for the recommended fuel and lube oil for the ambient conditions in which the vessel operates. Fuel injection pumps (5) send some fuel to the cylinders during injection. There were no broken or bent oilers, broken crank or other apparent problems. i have a cat 3126B and when i start it there is a puff of grey smoke and it runs rough and knocks. 29. This makes start-up more efficient, reducing smoke. And boy, was it successful. Privacy | Buy buckets, blades,adapters and othermachineattachments for yourspecific application. I Need CDL Training Caterpillar OEM Solutions provide partial machine configurations, including bare chassis, systems and first-fit components, to create specialty machines and unique equipment to meet your project needs. Cam gear timing mark lines up just fine with the mark on the front cover when the pin drops in. A forum community dedicated to Diesel engine owners and enthusiasts. When you buy Cat and MaK equipment you get the full support and commitment of a local Cat dealer, wherever you are in the world. Sorry for the 60 questions, just trying to give you ideas of where to look. Bypass valve (17) keeps the pressure of the fuel in the housing at a maximum of 25 to 32 psi (170 to 220 kPa) at 2200 rpm. Fuel ratio control. We need to understand the unique challenges of your operation, your maintenance and repair practices, and your fleet. Well, we're taking you through this engine in detail, so wonder no more! It is so much like when you hear a cat running like this you throw the computer on it, short out the injectors and replace the bad one and send him on his way. 3406E. Twitter CDL Grad, No Experience After a few years, this rubber will harden, which can cause oil leaks as well. Factory printed Caterpillar C10, C12 or 3406E fault code / electronic diagnostic manual. The power of Cat parts - now in the palm of your hand. 5. Caterpillar 3406E Inframe Rebuild KitP016482This is one of our best-selling rebuild kits for the 3406E, and for good reason. Google Chrome, Microsoft Edge, Mozilla Firefox) for the full Cat.com experience. Dec 11, 2011. 17. From the channel, the fuel goes through check valve (13) into the bottom of priming pump (4), through the priming pump, out check valve (14) and into passage (34) in the housing. Would you like to do that now? He didn't say (and shame on me for not asking) was how it did in a hard pull. Canada. 5+ Years, Please select ALL of your current, valid drivers licenses. 6-11 Months Terms | 35. I have pulled the cylinder head and checked for any problems there but the cylinders look fine (no cracks, scores, or excessive wear), and there was nothing wrong with the head gasket. 1-5 Months From the channel, the fuel goes through check valve (13) into the bottom of priming pump (4), through the priming pump, out check valve (14) and into passage (34) in the housing. 23. Finally, refer to your engine's operating and maintenance manual for the recommended fuel and lube oil for the ambient conditions in which the vessel operates. 3. All Rights Reserved. Sort of like it is only running on a couple of cylinders. Copyright 2023 Highway and Heavy Parts. Passage to check valve. I would sure welcome any thoughts any of you would have on this problem. cat 3406e running roughneon vs led power consumption. shovel and teeth. This superstar cylinder head fits the 3406E, the C15, and the C15 ACERT. It broke right behind the #6 rod journal. This changed in 1904, when Benjamin Holt came up with the brilliant idea to replace the wheels with a track system. My intake temp sensor is new by the way. UNIDADE 1: VRZEA PAULISTA/SP. This only happens the first crank up of the day. I just watched the return line spilling fuel into a jug. Feb. cat 3406e running rough . Both companies prospered in the early 1900s because of World War I, but business fell drastically after the war. This superstar cylinder head fits the 3406E, the C15, and the C15 ACERT. We personalize the website content and tailored ads based on your given interest in specific topics. A severe case of stiction will cause a vehicle to spit and sputter consistently. Originally Posted July 28, 2017; Edited December 5, 2019. 1. You've disabled cookies in your web browser. what might . When the engine is running, transfer pump (18) pulls fuel from fuel tank (10), through fuel filter (11), and into channel (12) behind cover (30). m (10 2 lb ft) Lightly, Remove & Install Exhaust Manifold Start By: a. remove turbocharger b. remove water regulator housing 1. Cat 3406E 550hp missing and spewing blue smoke while going through low gears backing up or turning, clears up at higher Ask an Expert Car Questions Truck Repair Cat 3406E 550hp missing and spewing blue smoke while going Answered in 19 minutes by: Cat Man, Cat Engine Expert I am ASE Master Truck Certified. The timing is done electronically on the 3406E. They have the reliability that older, mechanical engines have, but also have the benefits of being an electrical motor. In order for you to receive the best possible offers, please make sure your answers above are accurate prior to submitting. Priced less than new, expand your options without expanding your budget. Page 1 of 3 Skip to main content; Skip to left navigation menu . Sorry this is so long but I'm having a problem with a 3406E 5EK engine. The 3406E didnt last until the new millennium, though; its last year of production was 1999. The rest of the day it cranks fine. Position for measurement of fuel pressure in housing. not get any results. Pin and roller kits are something only aftermarket companies will sell you for the 3406E and, unless you actually need to replace the entire rocker arm, these two components are all you need when a roller is worn. There is never any smoke either. Caterpillar has made several improvements to its engines to reduce white smoke at start-up. Did you run return into a bucket and look for a lot of bubbles in the return? Fleet management is not a one-size-fits-all process. Cover for housing. Cookie Policy | To enable this feature, you must accept the use of targeting, functional, and performance cookies. Refer to Guideline For Reusable Parts And Salvage Operations, SEBF8009, Main and Connecting Rod Bearings and Guideline For Reusable Parts and Salvage Operations, SEBF8041, Specifications for Crankshaft in Caterpillar Engines. 3406E misfire that won't go away, even after overhaul. The CO2 emission evaluation can be carried out based on different energy consumption scenarios or other variables. There was no change in the way it ran while I did this. I don't hardly use the automated cylinder test anymore, but run the engine with five injectors cut out running on only one cylinder @ a time. Natural Disaster Assistance & Fraud Protection. Our safety experts are on hand to help. https://developers.google.com/maps/terms-20180207#section_9_3 This changed in 1904, when Benjamin Holt came up with the brilliant idea to replace the wheels with a track system. Engine coolant temp, amb pressure, intake air temp, fuel temp sensor and boost sensor readings all affect fuel timing and delivery so monitor them when engine is running rough. I know a guy with a C-15 that swears he can hear a difference in exhaust with the places he buys fuel(bio amount) and fuel temp. The output of the transfer pump goes into housing (15). You've disabled JavaScript in your web browser. Or, onboard construction technology that helps you get to grade faster, hit target payloads, and keep you safe. Cat Man is online now Remove the nuts and spacers (1), and remove exhaust, Illustration 1 g00284845 Typical example (1) A thin film of 2P-2333 High Temperature Sealer is applied to the outside diameter of the male end of, Remove & Install Rocker Arm & Shaft Assemblies Start By: a. remove the valve cover(s) Valve rocker arms (1) and unit injector rocker arms (2), Remove & Install Valve Cover Base Start By: a. remove valve covers 1. When the engine is running, transfer pump (18) pulls fuel from fuel tank (10), through fuel filter (11), and into channel (12) behind cover (30). Find videos, downloads and more to help you keep your Cat On-Highway Truck Engine running strong. (GOOD USED/ RUN TESTED/ FULLY INSPECTED) 1994 Caterpillar 3406E Diesel Engine (40PIN), Serial # 5EK15882, AR # 1111463, 475 HP @ 1800 RPM, 14.6L, Short Block # 0R9208, TEST RUN . Privacy policy But dont worry - the rest of our kits are just as awesome. Position for using timing pin.